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Renovation of my 5th wheel camper...

5868 Views 89 Replies 7 Participants Last post by  Ratdog68
well, posted my introduction here: new to Camper Community, not to VerticleScope Forums
i didn't get any responses or anything, perhaps i am in the wrong forum, or something...

anyway, i am planning to use solar to maintain the battery/s for my camper, in addition to the battery charger. i currently have a 40A EPEver MPPT charge controller, and a single 100W panel.
I still have yet to renovate the power system in the camper, so i haven't mounted the solar panel yet. but i am hesitant to make holes in the roof... i was thinking about making something like a ladder rack that attaches with screws to the sides of the camper, and just sits on the top (with protective pads...), but i am still unsure.
the cable entry points i can make in the roof, as the cable gland box is a low-stress point (low wind or movement stress). i do plan to have more than one panel.

for heavy charging, if needed, i have a 100A PowerMax PM3-100, i think it is. it is a 3-stage charger. according to the manual, it can be left on, but not unattended... seems a little contradictory...

i have purchased a new AC/DC distribution panel. 50A AC, and supposedly 100A DC. (i like a lot of power available, for future needs...)

as said in my introduction, i think, i will be upgrading the AC to 50A power.

here are my power needs:
AC:
A/C-heat pump (13,500btu).
microwave oven.
a few LED recessed lights (already have on hand)
lots of audio equipment.

DC:
all lights, other than some AC high power LED.
furnace.
security alarm.


i thought i would keep the campers bathroom, but the tanks have leaks, so i will renovate the bathroom to take a porta-potty, i guess. and the fridge isn't worth saving. i will be using a 12V plug-in cooler or a 12V DC/120V AC mobile fridge.
~Travis
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an into a bit of a issue with my fresh water tank... it is filthy inside... as in it look like something was living inside it.
so, not trusting the "fresh" part of the tank. and i don't want to tear up that part of the floor to replace the tank, so i will go with a second, above floor tank. looking at a 46 Gallon model... but placement may be an issue. thinking of under the bench seat, but the wheel well is there. good for weight distribution, but with the tank being 14" high, plus the wheel-well height (didn't measure... 4"?), it will be close to the top of the bench. plus i want Styrofoam under it to protect from the cold wheel-well. bit of a planning nightmare, with nothing in place to judge dimensions with. at least it will be in the warm part of the camper...

as for the above mentioned shower situation... now leaning toward a outdoor "cowboy" shower setup. this is only because i took some measurements of the shower space, existing, and me being 6' 2", my head would hit the ceiling. only issue with the outdoor shower is if it rains... maybe setup the shower in a spot under the awning, when needed.

but i wonder too, 46 Gallons... is it enough for a family? granted, my camper will have space for 1 air-mattress in the bedroom, for me an a woman. (assuming she likes camping ;) ) but the rest of sleeping will either be air-mattresses on the floor, or an outside tent (could be fun...) but eventually there may be a family.
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...?? you're worried about getting rained on while you shower? (I can see it making the shower cooler/cold (Brrr.../not fun)... should't be bad in the summer though.

Bringing enough water used to be a big decision for me but since the family has scattered I can get by on 2 to 3 gallons per weekend (but that's just me).

...Tried setting up a heated shower using a heat exchanger on the vehicle engine and a small pump, it worked fairly well with filtered stream water, but any more I usually just sponge off before bed.

I have used a Cornelius keg/soda tank but heating the water was not easy.
(with a big pot you can heat water pour it in the tank then pressurize it and take a shower but if any thing it is more hassle than the hose, wires, pump, heat exchanger routine).

Enjoy!
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...?? you're worried about getting rained on while you shower? (I can see it making the shower cooler/cold (Brrr.../not fun)... should't be bad in the summer though.
BWAHAHAHA! :ROFLMAO:
when you put it that way... ;)
actually my thoughts were more about muddy feet in the rain, but i guess a pair of flip-flops for walking between the shower and camper door would solve that as well.

Bringing enough water used to be a big decision for me but since the family has scattered I can get by on 2 to 3 gallons per weekend (but that's just me).
with the water in the tank being for dish washing, showering, flushing the toilet, washing hands... 2 to 3 gallons may be a tad light. ;)
course, the clean water tank is mainly just for dry-camping (ironic name for no water hookups on-site), but as i want the option of camping not at a RV park, i need water storage.

...Tried setting up a heated shower using a heat exchanger on the vehicle engine and a small pump, it worked fairly well with filtered stream water, but any more I usually just sponge off before bed.

I have used a Cornelius keg/soda tank but heating the water was not easy.
(with a big pot you can heat water pour it in the tank then pressurize it and take a shower but if any thing it is more hassle than the hose, wires, pump, heat exchanger routine).

Enjoy!
the benefit of having a camper, is i will have a propane fired water-heater.
i have tent camped in the past, back when i did 100 miles or so of hiking, in 1995. it was great, and i had a lot of fun. but sometimes is is just as much fun with a few amenities available ;) to each, their own.

one thing i know this camper will be lacking in, is storage for food, clothing, and general stuff. so maybe having an outdoor shower will work to my benefit. in the former shower/tub location, i can build in a set of shelves, with simple cargo-net "stuff" retention. good place to store tent for the kids, the shower tent, and maybe some extra food and water, if needed.

also, i am about 51% sure i will be moving the kitchen to where the living room used to be. sure, the window layout will be odd, then, but if i just have a cook-top, and sink, with a cooler for food storage, how big of a kitchen do i really need.
the back of the camper will then be a "U" shaped dinette, with a table that drops down to convert the dinette into a spare bed. with battery storage under one side, and the water-heater under the other. may still have the outdoor shower hookups in a hatch under the dinette. just some things to think about...
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"actually my thoughts were more about muddy feet in the rain, but i guess a pair of flip-flops for walking between the shower and camper door would solve that as well."

..not trying to tell you how to do any thing; but I used perforated rubber mat in the shower to prevent "muddy foot" and have found that most of the dirt/usually sand around here) wipes off pretty easily on a piece of carpet or door mat at the entry.. A pump up sprayer was what I used for showering in camp most recently... paint it black and warm it and the water inside in the sun.

"with the water in the tank being for dish washing, showering, flushing the toilet, washing hands... 2 to 3 gallons may be a tad light. ;) "

Yep! the dirty dish issue was largely solved with with (burnable) paper plates (though I still carry a pair hard plates for when I wish to dine civilized). Tableware only takes a dab of water to clean (often stream water;.. got to be careful to be relatively certain that its not polluted though; boiling works if not). Unless I am camping in the desert; I rarely bring more than 7 gallons of potable water for a weekend and end up dumping most/all of it on the campfire before leaving...

I do a sponge bath/damp wipe down each night before bed (to de-grunge) and in the mornings, after shaving; showers are a great luxury which I have gotten away from while camping; they take too much water and/or equipment to support, when tent camping far from civilization, IMO.

The port-a-potti has it own tank, a couple of gallons, (and an auxiliary spray bottle); I don't count the water as potable.

Unscented baby wipes are usually used to clean hands and an occasional face... they burn just fine in the camp fire.

A water heater would be great!
Here is mine;
Automotive lighting Automotive design Automotive wheel system Composite material Gas

Its (usually) propane powered too!
...a liter is enough to shave/sponge off with, usually...

"sometimes (edit; camping) is just as much fun with a few amenities available ;) to each, their own. "

I 110% agree; I am sometimes accused of Glamping...no apologies needed or given.

i decreased my stove from 2 to one burner, to reduce the amount f gear that I camp with, and have not yet found it to be a problem although I do still grill over campfire coals, sometimes...which is a prime source of the grubbiness that needs to be cleaned at the end of the day..

Enjoy!
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not sure if i updated my plans to the latest, or not. read back a bit and didn't find mention, but that doesn't mean i didn't mention it...

the back of the camper, where the kitchen used to be, i will build into a large "U" shaped dinette that converts to a bed for extra sleeping. the kitchen will go where the couch used to be, and will be setup with a cooktop (no oven), sink, microwave, and of course some counter-space, with some upper cabinets as well.
batteries (about 400Ah planed) will go under one side of the dinette, and the water heater under the other side. the back of the "U" will just be space for under seat storage.
i will likely put the water tank under the kitchen cabinets, beside the furnace (insulated a bit from direct radiation). it will be supported off the floor so plumbing and wires can pass under it. i will support it well, and it will likely be around 500 - 600 pounds of water weight. cabinet frame there will be dimensional lumber (2x4) to constrain the tank from moving. the alternative is to use the OEM water tank, but i think it may be contaminated with mouse waste that rained down when i pulled off a piece of ceiling paneling. i could send a camera down inside and check it, if i can find my bore-scope camera. it would simplify things if it is clean... no idea what size it is.
the main trick will be in getting the wiring straightened out. the lighting will be 12V LED, so all lighting can be on one fuse circuit, fairly easy. i also want some 12V power ports and USB charging outlets scattered about. the AC power will only be usable when plugged into shore-power, until i cat an inverter. there will only be 3 AC only items: A/C, microwave, and the AC-DC battery charger. all of which could be generator run when out in the "sticks" (remote location). though the A/C takes a LOT of power, and will likely only be used when plugged into 50A RV service. most of the time i will just have to open a window and use a fan.
it is estimated that most of the time will be out of the camper, enjoying the outdoors. but in bad weather...

currently, i still need to replace the section of rotten flooring that i tore up (maybe this weekend). then i can work on the battery box. i can then start framing the dinette, so i can visualize the rest of the build better. i will wait on the kitchen cabinet framework, i think, until i know if i need to get a new tank, or just sanitize the OEM one. but when i can start the cabinet frame, then i can work on the wiring, and furnace air ducting.
the furnace will be ducted as such. two 4" hoses to the bedroom and bathroom. and one to the kitchen, tying in the under-mount tank heating duct (if i use that tank), and another 4" duct by the dinette. that will give me enough i think. the return-air will be through a louvered panel in the bottom of the kitchen cabinets.
the floor of the cabinets will be either removable, or down to the camper floor, to provide access to plumbing and such underneath.
flooring material will be vinyl sheet, and installed everywhere possible, just to clean up the appearance under the cabinets, and other places. easier to clean than raw plywood. ;)

but working on it this weekend depends on how the ground around it is. Mud Season as come to Maine, and i would rather not sink up to my armpits in mud, trying to come and go from the camper. :ROFLMAO:
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I sent my digital borescope camera down into the water tank, and there is a lot of grit, and a dead moth. i think with several good flushing cycles, i can possibly reuse it. it will need to be sanitized, and i will likely need a water filter after the pump. the pump has a debris screen, but if i want to drink the water... and i don't want to install a second tank just for drinking...
also, i pulled up the temporary plastic covering the hole in the floor where the rotted floor was, and stapled down two layers of a product called RinoGuard to keep the new plywood dry. it is a synthetic roofing paper (more like a plastic).
i have not installed the new plywood, as it turned out i didn't have any on hand. as i am out of money for the week...
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Great thread, love to see these remodels.

Jeff
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I enjoyed going through this thread. There is a lot that goes into a camper. Maybe I missed it but if you use a new membrane roof, you have the option of using self leveling silicone or the "standard" Dicor self leveling lap sealant. You also need to decide how much insulation you have in the underbelly to make your new camper more 4 season ready. You should also consider tank heater pads to attach to all of your tanks to minimize the likelihood of the tanks freezing.
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I enjoyed going through this thread. There is a lot that goes into a camper. Maybe I missed it but if you use a new membrane roof, you have the option of using self leveling silicone or the "standard" Dicor self leveling lap sealant. You also need to decide how much insulation you have in the underbelly to make your new camper more 4 season ready. You should also consider tank heater pads to attach to all of your tanks to minimize the likelihood of the tanks freezing.
i may in the future go with a membrane roof, but the budget says if it isn't leaking yet, it will be fine for a while. ;)

as i have to re-do the wast slide-valve actuation, i may take the belly "tarp" down so i can see what is really going on. from where i can see, i think the mice of previous residence have packed insulation around the tanks pretty tight, so i can foresee a mess there. ;) not sure if i can re-use the belly "tarp", but if i can it would save me a bunch. as for insulation, i have seen some sort of Thinsulate on a roll, but it is costly. i will have to evaluate when i get there. tank heaters sound like a good option. better than the OEM version of piping some of the furnace air down to the tanks, through a little hose.

not sure this will be a 4 season camper, due to the Maine weather, and the 1" of wall insulation, but i would be pretty happy with at least 3 season.
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I would strongly suggest inspecting your roof once or twice a year to ensure that the lap sealant is still working and not cracked or not making contact, etc. Our Landmark does take some of the furnace output and duct it into the tank area to minimize the likelihood of freezing.

The belly "tarp" as you call it is actually called chloroplast. Home Depot has 4 ft x 8 ft sheets of chloroplast available for purchase. I purchased this last year when I had to remove my underbelly panels. 48 in. x 96 in. x 0.157 in. Black Corrugated Plastic Sheet (10-Pack) I purchased this and overlapped the long edge with a lap joint. You can use Underbelly Repair Tape or aluminum or steel angle iron to help hold things in place.
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I would strongly suggest inspecting your roof once or twice a year to ensure that the lap sealant is still working and not cracked or not making contact, etc. Our Landmark does take some of the furnace output and duct it into the tank area to minimize the likelihood of freezing.
my roof is aluminum. i have checked it yearly and "so far" it is holding up. i still have to inspect it this year, making sure it made it through the winter without any branches falling on it.

The belly "tarp" as you call it is actually called chloroplast. Home Depot has 4 ft x 8 ft sheets of chloroplast available for purchase. I purchased this last year when I had to remove my underbelly panels. 48 in. x 96 in. x 0.157 in. Black Corrugated Plastic Sheet (10-Pack) I purchased this and overlapped the long edge with a lap joint. You can use Underbelly Repair Tape or aluminum or steel angle iron to help hold things in place.
that is very good to know! only other thing i found was some stuff on a roll, like a heavy black plastic. (y):D
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that is very good to know! only other thing i found was some stuff on a roll, like a heavy black plastic. (y):D
I found the roll on Amazon. It was cheaper than the 4 x 8 sheets I shared with you previously. Trouble with that is you have to trim it to width, hold it up to the underside of your RV frame, screw it into place with self tapping screws, and provide tension to keep the roll somewhat manageable. It made the price difference worthwhile.

For the insulation, I found a roll of Reflectix on Amazon. Reflectix roll

I also found tank heater pads and associated switches on Amazon as well. RecPro Tank Heater Pad
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I found the roll on Amazon. It was cheaper than the 4 x 8 sheets I shared with you previously. Trouble with that is you have to trim it to width, hold it up to the underside of your RV frame, screw it into place with self tapping screws, and provide tension to keep the roll somewhat manageable. It made the price difference worthwhile.
yes, i definitely see the advantage of the Chloroplast, as i will likely be doing the work by myself.

For the insulation, I found a roll of Reflectix on Amazon. Reflectix roll
perfect, that looks even better than Thinsulate, as it will not hold moisture.

I also found tank heater pads and associated switches on Amazon as well. RecPro Tank Heater Pad
far less expensive than i was expecting! (y)

i think my first focus though, is getting the interior built. maybe this weekend, after replacing the section of rotted floor (i keep procrastinating...), i will take some measurements of various things, so i can start working on a CAD drawing of my interior plans. that way i will be able to plug things in and make sure they fit.

one change to my plans that i would like to do, is find a spot between the battery compartment, and the water inlet, for the water heater. it was way over on the other side of the camper, OEM, but that is a long pipe run to get hot water. so if i can have it closer to the kitchen and by the furnace, it will also be shorter of a run to the LP gas connection.

but once the interior is much further along, i can fit in the other needs.
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Well, turns out the scrap of plywood i thought i had to replace the rotted spot on the floor, was too think (3/4" vs the 1/2" that is already in the camper). but i did get the vehicle harness replaced, as i had everything i needed already.

i can't currently se my CAD software to draw up my renovation plans, as the internet went flop today (state-wide issue, supposedly). i am currently connected through my cell phone, using it as a hot-spot, and it doesn't have enough bandwidth to support my CAD software with cloud storage (Fusion360).

anyway, got to go, before my phone battery dies...
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Water purification question:
my clear water tank has some debris in it (moth and a little mouse debris). now, some stuff, like the moth, can't be flushed out due to the size of the drain hole, and i can't guarantee i can get all the mouse debris out. i can't presently afford to replace the tank. i know the tank, after flushing out as much as i can, needs to be sanitized with a mixture of water with some bleach in it. but as far as i can think of, that just means i will be drinking and washing dishes with sterilized mouse debris...
my first thought is something like this: 10" x 4.5" Big Blue Whole House Water Filter Housing Sediment Carbon Cartridge | eBay
i tried a sink tap Britta drinking water filter, but it would restrict the water down to just a dribble.
arguably, i could carry water jugs, and drink from those (likely will anyway), but knowing kids, they will use the tap water for drinking or brushing their teeth, without a second thought.

so, the question is, will the above filter make the water safe, and not restrict flow?
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I used a Beech Lane External RV Dual Water Filter System in our 5th wheel. It is very similar to what you have listed in your post. The pros are it is (I believe) smaller than what you linked to and would take up less room. If you were going to use it downstream of your fresh water tank, you would have to plumb it into the pex plumbing (not that difficult). There is a 5 micron and a 1 (or 0.5) micron filter to ensure your water is the cleanest it can be. Replaement filter cartridges can be obtained at your local big box hardware, Amazon, or eBay. The con is there isn't a pressure release button to allow you to replace the filter cartridges without getting bathed in the process.

I never noticed a restriction in water flow with the Beech Lane.

You would have to plumb the filter (or filters) you linked into the pex plumbing which isn't that difficult. If you use a multi filter setup, it would allow you the ability to filter out more of the bad stuff.

As long as you follow a set schedule for cartridge filter replacement, you shouldn't have an issue with water flow.
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this weekend, i got very little done. i did manage to install a new water inlet dish, but after i cut the hole to fit the larger dish (combo gravity fill, and city-water inlets, behind a locking door), i quickly realized i had no sealant available... so that was a bit of a hang-up. i just screwed the dish on to plug the hole, and will seal it later on.

i was going to work on getting measurements for the CAD drawing, but my gut went south on me.

thanks for that reference link, @cbramsey5898 , but i am looking to filter the water downstream of the tank/pump, as well as the city-water inlet. as i will be running all new PEX for the water hookups, anyway, i see no difficulty in adding a filter inline. i will just have to put them where i can get to them for winterizing, and maintenance.
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@travis.farmer , any update on your renovation?
none yet, my finances tanked. it also doesn't help that the material prices have gotten so astronomically high. $9 for a single 2 X 4, 8 foot, as an example. they used to be around $1 - $2 each.

i hope to still draw up some CAD ideas of the layout, but without any current means to fund materials... my motivation has dwindled.

depending on my IRS tax refund, i may be able to move forward a bit with that. but i also may have to use it to catch up on bills.

best i can say, is to stay tuned for updates, as i have not given up on it. :)
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none yet, my finances tanked. it also doesn't help that the material prices have gotten so astronomically high. $9 for a single 2 X 4, 8 foot, as an example. they used to be around $1 - $2 each.

i hope to still draw up some CAD ideas of the layout, but without any current means to fund materials... my motivation has dwindled.

depending on my IRS tax refund, i may be able to move forward a bit with that. but i also may have to use it to catch up on bills.

best i can say, is to stay tuned for updates, as i have not given up on it. :)
Understand completely. We have reached that point (for the moment) with our 1937 home. I am in the process of replacing 2 prong electric receptables with 3 prong outlets as well as slowly integrating Apple Homekit home automation.
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